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control of the composting system

The decomposition processes in the windrow are optimally regulated by a controlled ventilation system. The corresponding temperature and oxygen data are recorded inside the windrow by the system's high-quality measuring probes. The probes are made of stainless steel (IP 65 housing), extremely robust and biochemically resistant.

High-quality cables establish the connection to the computer-controlled networking unit. There, modern software uses the data to decide and control how much oxygen needs to be added via the aeration system. The data obtained is also stored without the need to connect to a PC.

Process Control with Pressure Sensor

New possibilities thanks to the pressure sensor:

Pressure monitoring enables the aeration to be monitored remotely

The pressure probes detect the following faults:

  • Low water level in the water trap
     
  • Loose pipe or hose connections
     
  • Defective ventilator (motor, impeller or wrong turning direction caused by switched phases )
  • Leaky aeration trench
     
  • Bad sealing of the rim material

The daily routine inspection round is not necessary with the help of iCompost in conjunction with a pressure sensor. In summary it can be ascertained that you win twice if you install a pressure sensor. You save working time and you can be sure that the aeration system works fine.

Pressure sensors can be very easily installed in existing facilities. And can be integrated with old kompmasters.

MPT50 Pressure sensor

Features:

  • 50 hPa (mbar), gauge pressure .4…20 mA output
     
  • interchangeable on site
     
  • robust stainless steel housing
  • EMV according to EN 50 082-2 (Industry)
     
  • Housing: Stainless steel 1.4404 (316L), protection class IP 67 (according to DIN EN 60529, NEMA 6)

controls and monitors the processes safely

The PC software “Kompmaster”

Natural processes during waste decomposition can be accelerated by keeping the temperature, humidity and oxygen supply to the heap constant. Suitable for this purpose is a computer control with corresponding software.

UTV software exploits this principle for the climate optimisation of the climate chamber under the semi-permeable membrane. An automatically controlled addition of oxygen by means of the ventilation system, regulated according to the consumption of the micro-organisms in the heap.

The UTV Software “Kompmaster” serves also as proof for the hygienic efficiency of the decomposition process via temperature measurment and recording. The following properties distinguish the software from others:

  • constant oxygen control
     
  • record of the temperature
     
  • determination of the 55 degree mark
     
  • steady controlling of hygienisation
  • assessment of the decomposition process
     
  • extensive documents in form of tables and charts
     
  • ability to be applied internationally by shifting from Celsius to Fahrenheit

The version “NET-Kompmaster” controls the compost plant with WLAN network, the “Tele-Kompmaster” with modem connection.

icompmaster Version 6.03

The “icompmaster” control unit is used to control the composting process and to log the temperature values, oxygen content and pressure. The control unit is designed for both stand-alone and networked operations.

Fundamental improvements:

  • communication is 9 times faster
     
  • galvanic isolated RS485 interface
  • 3 sensor input, possibility to connect a pressure sensor
     
  • compatible with all old versions of the Kompmaster

Now a new version of the icompost control system is available with improved performance, extensive detail improvements and many enhancements in the following areas:

 

  • User interface
     
  • Network communication and access from mobile devices
     
  • Data backup and fault diagnosis
  • Work planning and rental management
     
  • Monitoring, reports and alarm system

Rent first and test.
Our mobile
composting system

Unique with UTV – start composting with trials and tests, buy later

Unique with UTV – start composting with trials and tests, buy later

We are glad to be able to provide interested clients or institutes our technology in form of a reliable, fully functional, mobile test unit. It fits in the smallest version on a trailor including aeration unit, pipes. cover und control (WLan).

So you can carry out some trials – for example with different input materials – and see by means for the results if the compost produced with the UTV technlogy meets your expectations.

Request your mobile test system now